ZCASE Fuse

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ZCASE fuse – modular high-current bolt-down fuse by Littelfuse with minimal footprint

The ZCASE fuse by Littelfuse is a modular bolt-down fuse with a stand-alone housing format tailored for direct integration into distribution blocks and power distribution modules and offering a particularly small footprint within the high-current segment. It clearly differs from the classic flat and other bolt-down designs of the family and addresses applications where protective elements are closely integrated with busbars and distribution points. At SULEJ Ladebordwand you will find the ZCASE fuse as a protection solution for electrical architectures built around centrally arranged distribution blocks – including starter and battery protection.

Modular housing of the ZCASE and electrical layout

A characteristic feature of the ZCASE fuse is its enclosed PPA thermoplastic housing with defined connection points that bolt directly into the intended distribution block. The series covers a current range up to 600 A at 32 V electrical system voltage with a Slo-Blo® time-delayed tripping characteristic close to that of the MEGA series. Bolting is via M6 for 40–250 A and via M8 for 300–600 A. Inside, tin-plated copper contacts and ceramic insulating tubes ensure low contact resistance and a defined arc path. The breaking capacity is 2000 A and the permitted operating temperature ranges from -40 °C to +125 °C.

What to consider when selecting and replacing the ZCASE

For ZCASE fuse selection, nominal current (up to 600 A), electrical system voltage (32 V), the M6/M8 bolting and above all the exact housing geometry are decisive, since only a geometrically identical variant fits into the existing distribution block. During replacement, the cleanliness of the contact points in the block, correct tightening torques on the M6 or M8 bolts and full seating of the housing sides must be checked.

Benefits at a glance

  • Modular PPA thermoplastic housing with a minimal footprint for distribution blocks
  • Current range up to 600 A at 32 V – Slo-Blo® time-delayed characteristic close to MEGA
  • M6 bolting for 40–250 A, M8 bolting for 300–600 A
  • Tin-plated copper contacts and ceramic insulating tubes inside
  • Suitable for starter and battery protection, breaking capacity 2000 A, -40 °C to +125 °C

A correctly selected ZCASE fuse preserves the closed architecture of the power distribution module and restores the intended protection profile within the electrical system.

Need a matching ZCASE fuse?

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